MRO replenishment

Lead-Time Demand Calculator

Estimate expected item usage during supplier lead time before adding safety stock or criticality allowances.

Demand inputs

Use average demand and an attainable supplier lead time in calendar days.

What this calculator does

Lead-time demand is average daily demand × supplier lead time. It isolates expected demand, which is one part of a reorder point.

When to use it

Use it to validate replenishment exposure and distinguish demand planning from service-level or safety-stock policy.

Inputs and formula

Average daily demand should reflect the item’s forecast or historical issue pattern; lead time includes supplier, transport, receiving, and inspection delays as applicable.

Worked example and interpretation

Three units per day and 21 days of lead time require 63 units on average before uncertainty protection is added.

Practical notes and limitations

Intermittent spare demand does not always behave like a stable daily average. For highly critical low-volume spares, use scenario review as well as formula output.